Production
THE LIFECYCLE OF ANY ORDER WE PROCESS
1- Raw Material & Selection
Frost Egypt only sources from reputable crop growing entities, where traceability, a high-quality selection process, and responsible exclusion takes place on a regular basis – both in farms and in processing plants. We test for microbiological contaminants, pesticide residues, and heavy metals such that we are regularly able to meet the standards laid out by the European Commission (EC), the European Food Safety Authority (EFSA), and the United States Food and Drug Administration (FDA).
2- Sanitation
We ensure that any fruits or vegetables en route to freezing are first washed, blanched (in the case of some products), and disinfected in an exhaustive manner. We utilize advanced industrial washing & peeling machines, a skilled workforce, and apply modern quality assurance standards. After an initial round of sanitation, we insist that another round of selection takes place, so that only the very best candidates proceed to the freezing process.
3- IQF Freezing
We use cutting edge IQF tunnel freezers that preserve the shape, color, smell, and texture of every single fruit or vegetable that enter the freezing process. The freezers generate an internal air temperature that we calibrate at between -35°C and -40°C (depending on the best practices for each individual fruit or vegetable); this brings the temperature of the product itself down to -22°C. The product is then packed and transported at this temperature.
4- Packaging
At Frost Egypt, we are able to provide multiple forms of generic packaging during the production process: bulk, catering, retail, and white-labeled. We use highly precise scales to weigh every package, and then perform one last scan for metals before sorting the packages into cardboard boxes, which are then sealed shut, secured, and taped.
5- Shipping
The sub-zero cold chain is never broken after the IQF freezing step. This is further ensured by our utilization of top-of-the-line refrigerated (“reefer”) containers, each of which is equipped with an electric generator that maintains an internal temperature of -22°C. Pallets containing the product packages are loaded onto the containers, which then maintain a constant temperature and humidity level throughout their journey (customs inspection, overseas travel, import inspection, and route to final destination).
Our Continuous Processes
Quality Assurance & Testing
At every stage of our production process, Frost Egypt implements stringent quality assurance protocols to guarantee that all our products meet the highest international standards. Our dedicated quality control team conducts thorough inspections at multiple checkpoints, from farm-level sourcing to post-production packaging. These inspections ensure that every batch adheres to food safety regulations, including those set forth by the European Union and the United States.
Before the final shipment, each product undergoes rigorous testing for contaminants such as pesticides, microbiological hazards, and chemical residues. Additionally, we perform random sampling of frozen products to verify that their nutritional integrity, color, and texture are preserved after freezing. By partnering with accredited third-party laboratories for testing, we provide our clients with certificates of analysis, verifying the quality and safety of every shipment.
Customization & Flexibility
At Frost Egypt, we understand that different markets and clients have varying needs, which is why we offer a high degree of customization in our production and packaging processes. Whether you require specific cuts, blends, or packaging formats, we are able to tailor our products to meet your specifications. For instance, we can offer diced, sliced, or whole fruits and vegetables, depending on your production or retail requirements.
Our ability to offer flexible packaging solutions—whether bulk packaging for industrial buyers, or smaller retail-ready packages for consumer brands—sets us apart. We also specialize in white-label solutions, allowing clients to sell our products under their own brand names. Our labeling services comply with international labeling standards, ensuring that your product’s packaging is accurate, compliant, and visually appealing.
Traceability & Transparency
One of the core pillars of Frost Egypt’s production process is full traceability. From farm to freezer, we maintain detailed records of every batch of produce that enters our facilities. This traceability allows us to monitor the entire lifecycle of our products, ensuring that any issues can be quickly identified and addressed. Each shipment we send out is accompanied by comprehensive documentation, allowing buyers to trace the origin, handling, and processing of their products.
Our commitment to transparency extends to our clients. We provide real-time updates on the status of their orders, from production through to shipment, ensuring that they are always informed. This transparency is critical for building trust with our customers and partners around the world.
Sustainability & Environmental Stewardship
Frost Egypt is deeply committed to sustainable farming and production practices. We work with farmers who prioritize responsible agriculture, utilizing eco-friendly farming methods that reduce water consumption, improve soil health, and minimize the use of harmful chemicals. Our facilities are designed to reduce energy usage and waste, and we are actively exploring ways to lower our carbon footprint across the supply chain.
Additionally, our packaging materials are selected with sustainability in mind. We offer recyclable and biodegradable packaging options, allowing our clients to align their purchases with their own environmental goals. Sustainability is more than a buzzword for us; it’s integrated into every aspect of our operations, from the fields where our crops are grown to the packaging we use to ship them across the globe.
Continuous Improvement & Innovation
At Frost Egypt, we recognize that the global frozen food industry is constantly evolving. That’s why we are dedicated to continuous improvement and innovation within our production processes. We regularly invest in the latest technology and freezing equipment to ensure that our products remain competitive in terms of quality, shelf-life, and freshness.
We also closely monitor industry trends, such as the growing demand for organic and non-GMO produce, to ensure that we can meet the future needs of our customers. Our R&D team is always looking for ways to improve product quality, explore new crop varieties, and enhance our processing capabilities.
Frequently Asked Questions
We implement stringent quality control protocols at every stage of production, from farm sourcing to final packaging. These include testing for contaminants like pesticides, microbiological hazards, and chemical residues. Each batch undergoes rigorous inspection, and we partner with accredited third-party laboratories to verify quality with certificates of analysis.
We ensure the cold chain is never broken by utilizing state-of-the-art refrigerated containers equipped with generators to maintain a constant internal temperature of -22°C. This ensures that our products retain their quality from the moment they leave our facility until they reach their final destination.
Yes, we offer a high degree of customization to meet the unique needs of different markets and clients. Whether you need specific cuts, blends, or packaging formats (bulk, catering, or retail), we tailor our products to your specifications. We also provide white-label solutions to allow clients to sell our products under their own brand names.
